深海底压力补偿器斯特封结构密封性能分析
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湖南科技大学

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基金项目:

国家重点研发计划(2017YFC0307501);国家自然科学基金项目(52275106);湖南创新型省份建设专项经费资助(2020GK1021).


Analysis of Sealing Performance of Deep Seabed Pressure Compensator Step Seal Structure
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Affiliation:

Hunan University of Science and Technology

Fund Project:

State Key Research and development program (2017 YFC0307501) ; National Natural Science Foundation of China (52275106) ; special funding for the construction of innovative provinces in Hunan (2020 GK1021) .

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    摘要:

    以全海深超高压环境下深海装备的压力补偿器活塞密封结构为研究对象,基于Ansys WorkBench有限元仿真软件建立了斯特封结构的非线性二维轴对称模型,根据深海环境对比不同材料选择了氟橡胶和PTFE作为斯特封材料,分析了预压缩率、不同摩擦系数、材料硬度、密封方向等不同影响因素对密封性能的影响,最后对斯特封密封圈进行了密封性能试验。结果表明:对于斯特封来说,预压缩率越大接触压力越大,密封面的接触压力沿接触面逐渐降低,应尽可能选择20%左右及更高的预压缩率。探明斯特封在超高压环境下的Von-mises应力集中在阶梯滑环和沟槽挤压处和阶梯滑环阶梯角处。随着摩擦系数、O形圈材料硬度的增大,有更高的接触压力。最后试验结果表明,斯特封能够满足深海超高压环境活塞密封性能的要求。

    Abstract:

    Taking the piston seal structure of pressure compensator of deep-sea equipment in the deep and ultra-high pressure environment of the whole sea as the research object, a nonlinear two-dimensional axisymmetric model of the seal structure was established based on the ANSYS WorkBench finite element simulation software. According to the selection and comparison of different materials in the deep sea environment, fluororubber and PTFE were selected as the seal materials, and the influence of different factors such as pre compression ratio, different friction coefficient, Hardness, and seal direction on the seal performance was analyzed, Finally, a sealing performance test was conducted on the Step sealing ring. The results indicate that for the Step seal, the higher the pre compression rate, the greater the contact pressure, and the contact pressure on the sealing surface gradually decreases along the contact surface. It is recommended to choose a pre compression rate of around 20% or higher as much as possible. The Von mises stress of Münster seal under ultra-high pressure environment is concentrated at the stepped slip ring and groove extrusion and the stepped angle of the stepped slip ring. With the increase of friction coefficient and Hardness of O-ring, the contact pressure is higher. The final test results show that Step seal can meet the requirements of piston sealing performance in deep sea ultra-high pressure environment.

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  • 收稿日期:2023-09-06
  • 最后修改日期:2023-11-21
  • 录用日期:2023-11-29
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